Manufacturing Semiconductor Chips in the U. S.

There’s quite a bit of bickering going on right now about the bill making its way through the Congress, the presumed intention of which is to increase the proportion of semiconductors manufactured in the United States. I’m not entirely in agreement with the editors of the Wall Street Journal whose inclination is to oppose the bill, making a more or less laissez-faire argument:

Global semiconductor capacity increased 6.7% in 2020 and 8.6% in 2021 and is expected to grow another 8.7% this year. The risk of over-capacity is growing as China heaps subsidies on its semiconductor industry as part of its Made in China 2025 initiative, and the U.S. and Europe race to compete.

Some 15,000 new semiconductor firms registered in China in 2020. Some have drawn investment from U.S. venture-capital firms. Intel has backed Chinese startups even as CEO Pat Gelsinger lobbies Congress for subsidies to counter Beijing. Intel has threatened to delay a planned Ohio factory unless Congress passes the subsidy bill.

The other claim for the bill is that the U.S. must subsidize domestic chip-making to compete with China, but this also isn’t persuasive. The companies like to point out that the U.S. share of the world’s chips has fallen to 12% from 37% in 1990. They don’t mention that the U.S. leads in chip design (52%) and chip-making equipment (50%). Seven of the world’s 10 largest semiconductor companies are based in the U.S. China trails American companies by years in semiconductor technology.

Chip fabrication has moved to South Korea and Taiwan because many chips are commodities with low margins. But chip makers are working to diversify their manufacturing bases to avoid future supply disruptions and have announced $80 billion in new U.S. investments through 2025. Samsung plans to build a $17 billion factory in Texas. TSMC has a $12 billion plant under construction in Arizona.

Uh, no. Most businesses in the United States have very small margins. If what the editors are saying were true most retail establishments, particularly grocery stores, would close. Taiwan, South Korea, Japan, and China dominate chip fabrication because their governments subsidize them and they subsidize them for strategic reasons. The editors continue:

History shows that easy government money can undermine competitiveness. It often leads to inefficient spending and investment. The politicians will also attach their own strings, perhaps with limits on stock buybacks and dividends. Wait until Bernie Sanders is heard from on the Senate floor.

The chip bill isn’t needed to compete with China, and it will set a precedent that other industries will follow. Anybody who can throw up a China competition angle will ask for money. Why Republicans want to sign up for this is a mystery, especially when they might control both houses of Congress in six months.

I also don’t think that the editors understand engineering. Production engineering inevitably follows production and design engineering inevitably follows production engineering. We have seen that in any number of industries.

We need to ensure that more chips are fabricated in the United States for security reasons if for no other. My preference would be to start with strategies other than subsidies although we may end up with subsidies. A good start would be to require that companies bidding on defense contracts have supply chains 100% within the United States, a tall order that goes well beyond chip fabrication. The notion that we can be prepared to go to war with China when we are dependent on China for everything we use to make war is absurd on its face. Today if you walk into any federal government office including DoD offices you will be confronted with masses of things, all made in Taiwan and China or with components or materials made in Taiwan, China, or Russia. That needs to change and in my view the most organic, market-oriented way to accomplish that is by hitting companies on their bottom lines. Start with doing business with the federal government. However, we may ultimately end up with subsidies which is what Taiwan, Japan, South Korea, and China have been doing.

4 comments… add one
  • bob sykes Link

    Perhaps we can compete with China per se, but the real competitors are Taiwan and South Korea. The US will not have a chip industry unless it is willing to subsidize it. However, it looks like the bill will pass.

    For both Russia and China, things like computer chips are strategic necessities, not businesses, and they will pay any price to build and keep a domestic manufacturing capability. Intel will always have to balance costs and revenues.

    On the bright side, Forsee Power of France will establish a manufacturing center for batteries in the US. I wonder how much the decision was influenced by European energy policies? You need reliable energy and lots of it to make batteries, or just about anything. If our climate lunatics don’t kill off our electricity supply, we may get a lot of European factories.

    Interestingly, both Intel’s chip plant and Forsee’s battery plant will be in suburbs of Columbus, Ohio. Columbus was a sleepy cow town in the 50’s, about one-quarter million people, and farms in the city limits, but the interstates turned it into an economic black hole sucking in the rest of the state. It has been one of the fastest growing regions in the US for 50 years. The SMSA population is now over 1.5 million, and it is growing explosively. Areas around the I-270 outer belt that were corn fields 30 years ago are stuffed with homes, businesses, factories, and malls.

    Sadly, the rest of the state is stagnant or dying.

  • From a security standpoint neither domestic chip fabrication nor battery manufacturing are meaningful without domestic rare earths production. And then there’s cobalt…

  • steve Link

    We end up with subsidies. Margins are tight and you are competing against places that subsidize. You can wax poetic about free markets, competition, etc but if you want chips made here it will be subsidies.

    Steve

  • I don’t think that margins are the issue or at lest not the sole issue. If margins were the issue we’d be subsidizing Kroger’s and Safeway.

    I think the real issue is the need for ongoing capital investment in the presence of low margins.

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